Windsor VOYXDU 10086150 Instructions d'exploitation

Read these instructions before using the machine.86292490-BJ04/06/15Operating instructions (ENG)MODELS: VOYDU10086130VOYXDU10086150VOYDUX10086170VOYXD

10OperationsTechnical Specifications - DeluxeITEM DIMENSION/CAPACITYNominal Power 2002 WRated Voltage 36 Volts DCRated Amperage 56 amps Batteries 3 X

100Spray Jet Valves - Deluxe786511346211010121413915310586292490 Voyager Duo

10186292490 Voyager DuoSpray Jet Valves - DeluxeREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86270830 57023 2 NUT, 5/16-18 HEX NYLOCK SS

102Wheel And Drive Assembly11813121076543211415986292490 Voyager Duo

10386292490 Voyager DuoWheel And Drive AssemblyREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86276780 70728 2 SCR, 5/16-18 X 3/4 HHCS SS2

104Vacuum Shoe11943769813121514125112101718201918171686292490 Voyager Duo

10586292490 Voyager DuoVacuum ShoeREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86219150 39739 1 HOSE ASM, 1.5 BLK VAC X 30 "2 86071

106Vacuum Shoe8917654321314101112161586292490 Voyager Duo

10786292490 Voyager DuoVacuum Shoe* SEE SERIAL NUMBER PAGENOTE: Two vacuum shoe assemblies per machine.REF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO.

108Vacuum - Basic292931928271182017820252423228141615141713129108765432126182186292490 Voyager Duo

10986292490 Voyager DuoVacuum - BasicREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86276720 70718 6 SCR, 1/4-20 X 4.25 HHCS PLTD2 8601078

11OperationsTechnical SpecificationsThis appliance is not intended for use by persons (including children) with reduced physical, sensory or mental ca

110Vacuum - Deluxe86292490 Voyager Duo

11186292490 Voyager DuoVacuum - DeluxeREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86273810 70018 6 SCR, 1/4-20 X 1 HHCS SS2 86010780 87

112Wiring - Battery1A1B1118192011910876432AA1C12172116151451386292490 Voyager Duo

11386292490 Voyager DuoWiring - BatteryREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1A 86228410 10023 3 BATTERY, 12V, 205AH1B 86283410 100

114Wiring - Control Panel - Basic31/BRN32/BRN30/BRN29/BRN30/BRN32/BRN43/LT-BLU35/WHT50/PNK49/PNK37/RED40/BLK36/WHT38/YLW34/YLW31/BRN33/PUR52/RED53/RED

11586292490 Voyager DuoWiring - Control Panel - BasicREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86261210 29204 4 DIODE ASM, 76008 X 76

116Wiring - Control Panel - Deluxe86292490 Voyager Duo

11786292490 Voyager DuoWiring - Control Panel - DeluxeREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86261210 29204 4 DIODE ASM, 76008 X 7

118Wiring - Main Harness - Basic86292490 Voyager Duo

11986292490 Voyager DuoWiring - Main Harness - Deluxe

12OperationsHow This Machine WorksThe Machine is a battery powered, self-propelled Carpet Maintainer and Carpet Extractor intended for commercial use.

120Wiring Diagram - Basic86292490 Voyager Duo

12186292490 Voyager DuoWiring Diagram - Deluxe

122Hose Diagram - BasicJETS86290870 (10")86290860 (51")PRV NO. 39735PRV NO. 3973586280760 (6")VALVE VALVE86282370 (58")86282370 (

12386292490 Voyager DuoHose Diagram - Deluxe

124Suggested Spare Parts86292490 Voyager DuoAccessoriesPART NO. PRV NO. DESCRIPTIONSERIAL NO. FROMNOTES86002000 14717 BREAKER, 3 AMP86001920 14607 BR

125OPTIONS86292490 Voyager DuoOptions

126Battery Cart - Option12345278910111213141162202111863181715131LATCH LINKAGE ASEMBLYBATTERY CARTLATCH ASEMBLYBATTERY CART191662286292490 Voyager Du

12786292490 Voyager DuoBattery Cart - OptionREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86270830 57023 29 NUT, 5/16-18 HEX NYLOCK SS2 8

128Battery Cart - Latch And Latch Linkage - OptionLATCH LINKAGELATCH10161514131211109876543211786292490 Voyager Duo

12986292490 Voyager DuoBattery Cart - Latch And Latch Linkage - OptionREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86008860 80808 1 PIN,

13OperationsComponents1. Control Panel-Drive/Scrub2. Front Cover3. Solution Tank4. Recovery Tank5. Solution Fill Cover6. Recovery Dome7. Scrub Deck8.

130Battery Cart - Tray - Option12345686292490 Voyager Duo

13186292490 Voyager DuoBattery Cart - Tray - OptionREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86005810 57245 10 NUT, 1/4-20 HEX NYLOCK

132Battery Exchange - Option2154213781191061286292490 Voyager Duo

13386292490 Voyager DuoBattery Exchange - OptionREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86276780 70728 8 SCR, 5/16-18 X 3/4 HHCS SS

134Emergency Stop - Option186292490 Voyager Duo

13586292490 Voyager DuoEmergency Stop - OptionREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86007180 72160 1 SWITCH, EMERGENCY STOP2 8629

136Serial NumbersREF. NO. MODEL: SERIAL #: 1 VOYDU: 100861300000342 VOYXDU: 100861500000353 VOYDUX: 100861700000024 VOYXDUX: 100861900000045 VOYDU: 10

14OperationsDrive Controls31234561. Key Switch2. Reverse Switch3. Throttle Switches4. Speed Control Knob5. Battery Discharge Indicator6. Hour Meter 7.

15OperationsDrive Controls1. Key SwitchControls the power for machine functions. To turn the machine power on, rotate key clockwise. To turn the mach

16OperationsScrub Controls1. Solution Pump Switch2. Solution Pump Indicator 3. Function Switch31286292490 Voyager Duo

17Operations1. Solution Pump SwitchControls power to the spray pump.If the throttle is in neutral, or reverse control button is in reverse position, t

18OperationsScrub Deck Rotary Switch (Deluxe)Raises and lowers the scrub deck, and turns the scrub brush motors on and off, and controls the solution

19OperationsMachine OperationPre-run Machine InspectionDo a pre-run inspection to find possible problems that could cause poor performance or lost tim

2 86292490 Voyager DuoMachine Data LabelOverviewThe Voyager Duo is a battery powered carpet extractor intended for commercial use. The Voyager Duo ap

20OperationsFilling Solution Tank FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.1. Turn the

21OperationsTo Begin ScrubbingWhen operating the machine around people, pay close attention for unexpected movement. Use extra caution around childre

22OperationsEmptying And Cleaning Solution Tank1. Park the machine next to a floor drain. Drain hose is at the rear of the machine.2. Turn the machin

23Notes86292490 Voyager Duo

24MaintenanceService ScheduleMAINTENANCEBEFORE EACH WORK PERIODAFTER EACH WORK PERIOD50 HRS100 HRS200 HRSCheck water level of batteries after charging

25MaintenanceBatteries1. Battery Connector2. Battery Connector3. Batteries4. Prop Rod and Catch5. "Y" Tube6a. Recovery Hose - Basic6b. Recov

26MaintenanceBatteries (Wet Cell Only)The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them o

27MaintenanceChecking Battery Specific GravityUse a hydrometer to check the battery specific gravity. NOTE: Do not take readings immediately after ad

28Maintenance6. Replace the battery caps, and leave them in place while charging.7. Unplug the machine connector from the battery.FOR SAFETY: When ch

29MaintenanceScrub Deck1. Scrub Deck Lift Actuator 2. Scrub Brush Motor3. Scrub Brushes4. Retaining Clip86292490 Voyager Duo1243

3Table of ContentsMachine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . .2Overview . . . . . . . . . . . . . . . . . . . . . . . . . .

30MaintenanceScrub HeadThe dual cylindrical scrub head is designed to scrub chemical into the carpet. The two counter rotating brushes raise the pile

31MaintenanceScrub MotorDo not use a pressure washer to clean around the brush motors. Use tap pressure only.To Replace Scrub Brush Motors1. With the

32MaintenanceActuator Scrub Deck Removal/Replacement FOR SAFETY: Before leaving or servicing machine, stop on a level surface. Turn off machine.1. Low

33MaintenanceCircuit Protection1. Circuit Breakers Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circui

34MaintenanceSolution Strainer & Pump - Basic1. Pump2. Solution Strainer3. Solenoid Valves4. Jets- Interim5. Jets-Extraction86292490 Voyager Duo

35MaintenanceSolution StrainerThe solution strainer is located on the front of the machine under the front cover. The strainer protects the pump, sole

36MaintenanceSolution Strainer & Pump - Deluxe1. Pump2. Solution Strainer3. Solenoid Valves4. Jets-Interim5. Jets-Extraction6. A-B Chemical Valve7

37MaintenanceSolution StrainerThe solution strainer is located under the recovery tank. The strainer protects the pump, solenoid valve and jets from d

38MaintenanceA-B Chemical Pump & Chemical Pump1. The chemical tank "A" holds either encapsulating interim chemical or pre-spray chemical

39Notes86292490 Voyager Duo

4How To Use This ManualThis manual contains the following sections:• How to Use This Manual•Safety• Operations• Maintenance•Parts ListThe HOW TO USE T

40MaintenanceDrive Assembly1. Drive Assembly2. Grease Points3. Drive Motor86292490 Voyager Duo1232

41MaintenanceDrive Motor Carbon Brush ReplacementDo not use a pressure washer to clean around the motors. Use tap pressure only.FOR SAFETY: Before lea

42MaintenanceVacuum1. Vacuum Shoes2. Vacuum Glides3. Vacuum Shoe Retainer Knobs4. "Y" Tube5. Float Ball and Screen6. Vacuum Motor86292490 V

43MaintenanceVacuum ShoesThe dual offset vacuum shoes are designed to extract soiled solution from the carpet. The plastic vacuum shoe glides minimiz

44MaintenanceTo Repair Or Replace Vacuum Motor(s)1. Remove the front cover, drain the recovery tank and disconnect the vacuum hose assembly from the &

45MaintenanceTransportingPushing MachineThe machine may be pushed for short distances at speeds not to exceed 5 mph. Be careful to avoid damaging mac

46MaintenanceTroubleshootingPROBLEM CAUSE SOLUTIONNo power to machineBattery disconnected Check all battery cable connectionsBattery cables corroded C

47PARTS86292490 Voyager DuoParts

48Brush Deck86292490 Voyager Duo

4986292490 Voyager DuoBrush Deck* SEE SERIAL NUMBER PAGEREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86223780 70896 8 SCR, M4X8, SET, IS

5SafetyIMPORTANT SAFETY INSTRUCTIONSWhen using an battery powered appliance, basic precautionmust always be followed, including the following:READ ALL

50Brush Deck Actuator681772543186292490 Voyager Duo

5186292490 Voyager DuoBrush Deck ActuatorREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86008670 80606 2 COTTER, 3/8" RING2 86091930

52Brush Deck Motor86292490 Voyager Duo

5386292490 Voyager DuoBrush Deck Motor*SEE SERIAL NUMBER PAGE.**CALL MANUFACTURER FOR SERIAL NUMBER.REF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FR

54Brush Deck Mounting442662138265986292490 Voyager Duo

5586292490 Voyager DuoBrush Deck MountingREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86259420 87232 2 WASHER,THRUST .51IDX1ODBRO2 86010

56Brush Deck Shroud876543211986292490 Voyager Duo

5786292490 Voyager DuoBrush Deck ShroudREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86161800 46-802531 1 LATCH, CONCEALED KEEPER2 862739

58Brush Deck Lift121513171110986345211641471812419586292490 Voyager Duo

5986292490 Voyager DuoBrush Deck LiftREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86290700 - 4 SCR, 5/16-18 X 1.0 FHCS SS2 86228990 0915

6SafetyHAZARD INTENSITY LEVELThe following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVELThere are

60Control Handle492A2B1356810786292490 Voyager Duo

6186292490 Voyager DuoControl HandleREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86277050 70782 4 SCR, 5/16-18 X 3/4 SHCS SS2A 86238730

62Control Panel - Lower - Basic1124567891011121351617141531886292490 Voyager Duo

6386292490 Voyager DuoControl Panel - Lower - BasicREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86002010 14942 2 BOOT, 3/8 CIRCUIT BREAK

64Control Panel - Lower - Deluxe4161718121356146158710911121386292490 Voyager Duo

6586292490 Voyager DuoControl Panel - Lower - DeluxeREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86002010 14942 2 BOOT, 3/8 CIRCUIT BREA

66Control Panel - Upper - Basic7965432101886292490 Voyager Duo

6786292490 Voyager DuoControl Panel - Upper - BasicREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86006230 66193 1 POTENTIOMETER 5K OHMS2

68Control Panel - Upper - Deluxe95111023456781131286292490 Voyager Duo

6986292490 Voyager DuoControl Panel - Upper - Deluxe** CALL MANUFACTURER FOR SERIAL NUMBER. REF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES

7SafetySafety Label LocationsNOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible,

70Control Panel Mounting432186292490 Voyager Duo

7186292490 Voyager DuoControl Panel MountingREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86276290 70626 7 SCR, #10 X 3/4 PPHST HI-LO BL

72Cover - Front1234567886292490 Voyager Duo

7386292490 Voyager DuoCover - FrontREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86271870 57290 4 NUT, 1/4-20 HEX NYLCK THIN SS2 86010630

74Decals534126786292490 Voyager Duo

7586292490 Voyager DuoDecalsREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86013290 - 1 LABEL, BASIC CONTROL2 86013310 - 1 LABEL, EXTRACTO

76Frame - Lower13456286292490 Voyager Duo

7786292490 Voyager DuoFrame - LowerREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86276780 70728 2 SCR, 5/16-18 X 3/4 HHCS SS2 86293740 -

78Frame - Upper432116511386292490 Voyager Duo

7986292490 Voyager DuoFrame - UpperREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86276780 70728 4 SCR 5/16-18 X 3/4 HHCS SS2 86276490 706

8Notes86292490 Voyager Duo

80Recovery Tank86292490 Voyager Duo1110242120251924-A--A-9211012876432113141518171510231716

8186292490 Voyager DuoRecovery TankREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86274220 70134 1 SCR, 6-32 X 5/8 PPHMS SS2 86003340 2806

82Recovery Tank Handle - Basic1011181943527 1211716613714159889686292490 Voyager Duo

8386292490 Voyager DuoRecovery Tank Handle - BasicREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86217470 270800 1 COVER, ACCESSORY PORT2

84Recovery Tank Handle - Deluxe86292490 Voyager Duo

8586292490 Voyager DuoRecovery Tank Handle - Deluxe* SEE SERIAL NUMBER PAGE.REF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO FROM.NOTES1 86224770 739989

86Solution - Chemical Tanks - Deluxe211312981410435761186292490 Voyager Duo

8786292490 Voyager DuoSolution - Chemical Tanks - DeluxeREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86295330 - 1 CAP, DISPENSING, 9.50

88Solution Pump242512356789101112131415161718192072122232829303127182013121110925DELUXE PUMPBASIC PUMP25242447242624242486292490 Voyager Duo

8986292490 Voyager DuoSolution Pump* SEE SERIAL NUMBER PAGE.REF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86006580 70085 1 SCR, 1/4-20 X

9OperationsTechnical Specifications - BasicITEM DIMENSION/CAPACITYNominal Power 1855 WRated Voltage 36 Volts DCRated Amperage 51.5 amps Batteries 3 X

90Solution - Chemical Pump - Deluxe-A--B--C--C--B-9171516-A-131413111035712468912 86292490 Voyager Duo

9186292490 Voyager DuoSolution - Chemical Pump - DeluxeREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86010670 87029 2 WASHER, 5/16 FLAT

92Solution - Chemical Valves - Deluxe685-A-121110987 -A-124386292490 Voyager Duo

9386292490 Voyager DuoSolution - Chemical Valves - DeluxeREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86273980 70066 4 SCR, 10-32 X 3/4

94Solution Tank1615131423193021262923271311312811DELUXE25201923111312171913112621221923243113234562778111691011131686292490 Voyager Duo

9586292490 Voyager DuoSolution TankREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES:1 86011820 - 1 GASKET, INLET CAP2 86011810 - 1 RETAINER,

96Spray Jets-A--B--A-1151421211891081354-B-37686292490 Voyager Duo

9786292490 Voyager DuoSpray JetsREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86197640 40064 4 HOSEBARB, 1/8" FPT X 1/4 "2 8623

98Spray Jet Valves - Basic10948765432186292490 Voyager Duo

9986292490 Voyager DuoSpray Jet Valves - BasicREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86270830 57023 2 NUT, 5/16-18 HEX NYLOCK SS 2