Windsor 10052400 Instructions d'exploitation

Read these instructions before using the machine.86039100-BG 09/18/14Operating instructions (ENG)MODELS:SCX32610052400SCXN32610052850BSCSCX326100528

10OperationsHow The Machine WorksThe Saber Cutter is a battery powered, self-propelled, hard floor scrubber intended for commercial use. The applianc

11OperationsComponents1. Control Panel2. Front Cover3. Recovery Tank4. Recovery Tank Drain Hose5. Scrub Head Shrouds6. Solution Tank7. Solution Tank C

12OperationsControls86039100 CUTTER 36V 1410411352936815716111212

13Operations1. Key Switch2. Emergency Shut Off Switch (Optional)3. Speed Control Knob4. Propel Control Lever5. Reverse Button6. Brush Switch7. Actuato

14Operations7. ACTUATOR SWITCHAdjusts the amount of brush pressure to the floor by raising or lowering the scrub deck. To increase brush pressure, pre

15Operations13. BATTERY CHARGE LEVEL INDICATORIndicates the charge level of the batteries.The meter display is divided into 10 vertical bars. Bar ill

16OperationsMachine OperationPre-Run Machine InspectionDo a pre-run inspection to find possible problems that could cause poor performance or lost tim

17OperationsNormal Scrubbing Plan the scrubbing pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficie

18OperationsMachine OperationDouble ScrubFor floors which are heavily soiled or have thick accu-mulations of floor finish may not clean sufficiently w

19Maintenance86039100 CUTTER 36VService ScheduleMAINTENANCE DAILY WEEKLY MONTHLY 50 HRS100HRS200HRSCheck batteries after charging; add water if necess

2 86039100 CUTTER 36VMachine Data LabelOverviewThe Saber Cutter is a battery powered, self-propelled, hard floor scrubber intended for commercial use.

20Maintenance1. Batteries 2. Squeegee3. Aqua Mizer4. Scrub Brushes5. Recovery Tank Float Shut-Off6. Solution Strainer7. Brush Motor8. Traction Motor9.

21MaintenanceBatteriesThe batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak

22MaintenanceChecking Battery Specific GravityUse a hydrometer to check the battery specific gravity.CHECKING GRAVITYa. Hydrometerb. BatteryNOTE: Do n

23Maintenance5. Replace the battery caps, and leave them in place while charging.6. Unplug the battery connector from the machine.FOR SAFETY: When cha

24MaintenanceSqueegee BladesThe front squeegee blade allows solution to pass through channels in the blade into the squeegee assembly while maintainin

25MaintenanceTo Adjust Squeegee Pitch1. Choose a smooth, level surface. Turn "ON" the key switch. Lower the squeegee and drive forward at

26MaintenanceScrub BrushesThere are four different types of brushes available to cover applications from cleaning heavily soiled floors to polishing.

27MaintenanceSolution StrainerThe solution strainer is located in front of the left front wheel. The solution strainer protects the solenoid valve fro

28MaintenanceTraction MotorDo not use a pressure washer to clean around the motors. Use tap pressure only.Traction Motor Carbon Brush ReplacementFOR S

29MaintenanceVacuum Motor(Refer to the Vacuum Group in the parts section of manual)Do not use a pressure washer to clean around the vacuum motors. Use

3Table of ContentsMachine Data Label. . . . . . . . . . . . . . . . . . . . . . . . . .2Overview. . . . . . . . . . . . . . . . . . . . . . . . . . .

30MaintenanceActuator Scrub Deck Removal/ReplacementFOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and set

31MaintenanceGreasing Axle86039100 CUTTER 36VRECOMMENDED GREASING:1-2 strokes of Mobiltemp®78 or compatible clay-basedor calcium-based grease.NOTE: Us

32MaintenanceMachine TroubleshootingPROBLEM CAUSE SOLUTIONPoor or no water pick-up Squeegee out of adjustment Adjust squeegeeDebris caught on squeegee

33MaintenanceMachine TroubleshootingPROBLEM CAUSE SOLUTIONLittle or no solution flow to the floorSolution tank empty Fill solution tank Solution flow

34Notes:86039100 CUTTER 36V

35PARTSParts86039100 CUTTER 36V

36912346875101186039100 CUTTER 36VControl Handle

3786039100 CUTTER 36VREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86238730 1 HANDLE, LEFT 2 86257230 2 SWITCH, SPST MOM NO W/LEVER 3 86254920 2

385637123486039100 CUTTER 36VCover (Front) & Tank Mount

3986039100 CUTTER 36VREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86073690 1 BRT, REC TO SOL W/BRAKE 36V 2 86010670 2 WASHER, 5/16 X .75 X .04 F

4How To Use This ManualThis manual contains the following sections:• How to Use This Manual•Safety• Operations• Maintenance•Parts ListThe HOW TO USE T

408711343295365311086039100 CUTTER 36VCover (Top) & Tank Mount

4186039100 CUTTER 36VREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86062560 1 COVER, TOP, 36V, GRY 2 86271840 3 NUT, 5/16-18 HEXTHIN NYLOCK SS

42123568486039100 CUTTER 36VDecal

4386039100 CUTTER 36VREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86243560 1 LABEL, CUTTER RIGHT 2 86243630 1 LABEL, ELEC PANEL 36V DLX 3

44Electrical Panel86039100 CUTTER 36V34123456789101012AB13353632241922923213227374029383931252628433041331820DETAIL 'A'424344471148151416DET

4586039100 CUTTER 36VElectrical Panel* See Serial Number pageREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86276290 7 SCREW, 10 X .75 PHPNHMS BLK

46Lift Handle234589276186039100 CUTTER 36V

4786039100 CUTTER 36VLift HandleREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86082910 1 PLATE LEVER NOTCH DELUXE 36V 2 86010670 5 WASHER, 5/16

48Lift Handle Linkage212745681131091315151486039100 CUTTER 36V

4986039100 CUTTER 36VLift Handle LinkageREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86069830 1 BRKT, LEVER, PIVOT BOTTOM 36V 2 86238430 1 GRO

5SafetyImportant Safety InstructionsWhen using this machine, basic precautionmust always be followed, including the following:READ ALL INSTRUCTIONS BE

50Recovery Tank86039100 CUTTER 36V113192171118121716151478926222311252065342262410

5186039100 CUTTER 36VRecovery TankREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86274220 1 SCREW, 6-32 X .625 PHPNHMS SS 2 86003340 1 DOME, 13

52Scrub Brush/Pad Driver 32 IN2D7569482E5316948572B2A2C86039100 CUTTER 36V

5386039100 CUTTER 36VScrub Brush/Pad Driver 32 INREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86000290 2 PAD DRIVER, 16" SD 2A 86000300

54Scrub Deck Aqua-Mizer21562087987101113141916141512347122324171886039100 CUTTER 36V

5586039100 CUTTER 36VScrub Deck Aqua-MizerREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86006930 4 SCREW, 5/16-18 X 1 SCHBTNHCS SS 2 86228840

56Scrub Deck Motors5431098762186039100 CUTTER 36V

5786039100 CUTTER 36VScrub Deck MotorsREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86005340 2 MOTOR 36VDC 200RPM 3/4HP GEAR 1A 86001890 - BRUS

58Scrub Deck Skirt1116981211102022232425181967219131415179834886039100 CUTTER 36V

5986039100 CUTTER 36VScrub Deck Skirt* See Serial Number PageREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86006930 10 SCREW, 5/16-18 X 1 SCHBT

6SafetyThe following symbols are used throughout this guide as indicated in their descriptions: Hazard Intensity LevelThere are three levels of hazard

60Scrub Deck Lift Linkage67910483215411121333984231281131438786039100 CUTTER 36V

6186039100 CUTTER 36VScrub Deck Lift LinkageREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86069860 1 BRKT, CENTER LINK 36V 2 86228840 1 BUSHING

62Scrub Deck Lift Linkage123456732753776486039100 CUTTER 36V

6386039100 CUTTER 36VScrub Deck Lift LinkageREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86273780 4 SCREW, 1/4-20 X .75 HHCS SS NP 2 86070030

64Scrub Deck Lift71517413513214148361091111131686039100 CUTTER 36V

6586039100 CUTTER 36VScrub Deck LiftREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86276920 5 SCREW, 3/8-16 X 1 HHCS SS NP 2 86070090 1 BRKT, SO

66Solution1311910HOSE FROM FILTER ASM.874311265286039100 CUTTER 36V

6786039100 CUTTER 36VSolutionREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86273950 1 SCREW, 6-32 X .5 PHPNHMS SS 2 86234790 1 COVER, CLP SOLUT

68Solution9153TO SOLUTION TANK25111210134627886039100 CUTTER 36V

6986039100 CUTTER 36VSolutionREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86273750 2 SCREW, 1/4-20 X .625 HHCS SS NP 2 86233150 3 CLAMP, 3/8 H

7SafetySafety Label Location86039100 CUTTER 36VNOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels

70Squeegee32333534365343137171416629301315392345109872218192021242311122526272817286039100 CUTTER 36V

7186039100 CUTTER 36VSqueegee* See Serial Number PageREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86009200 2 KNOB, 3/8-16 4 PRONG ALUM (2*)2 860

72Squeegee Lift Linkage (Lower)1712345671891416151213111086039100 CUTTER 36V

7386039100 CUTTER 36VSqueegee Lift Linkage (Lower)REF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86008670 2 COTTER 3/8" RING 2 86069450 1 B

74Vacuum871093651231244514121186039100 CUTTER 36V

7586039100 CUTTER 36VVacuum* See Serial Number PageREF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES1 86276970 3 SCREW, 3/8-16 X .75 HHCS SS 2 8

76Wheels & Frame125810694A4B4C117312PRIOR TO SERIAL NO. 100010522686039100 CUTTER 36V

7786039100 CUTTER 36VWheels & FrameREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86271840 4 NUT, 5/16-18 HEXTHIN NYLOCK SS 2 86215770 2 BRK

78Wiring-Battery123459678111101286039100 CUTTER 36V

7986039100 CUTTER 36VWiring-BatteryREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86008760 1 CONNECTOR 175 DCA GRY W/O TERMS 2 86271870 2 NUT, 1

8OperationsTechnical SpecificationsITEM DIMENSION/CAPACITYNominal power 2160 WRated Voltage 36 Volt DCRated Amperage 60 ampsBatteries 6 x 6 volt 250-3

80Wiring Group-Control Panel86039100 CUTTER 36VE-STOP58 RED10 RED56 REDCONTROLLERNEGATIVEBATTERYCABLEPOSITIVECABLEBATTERY48 BLK1/3513 REDMAIN3A8 BLU28

8186039100 CUTTER 36VWiring Group-Control PanelREF PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES1 86238990 1 HARNESS, PANEL, DELUXE 2 86261210 2 D

82Wiring Group-Main HarnessLEFTBRUSHMOTORRIGHTBRUSHMOTOR76 RED77 BLK74 RED75 BLK69 RED68 GRN/YLWSOLENOIDVACMOTOR72 RED73 BLK78 RED79 BLKABDIAGRAM A77

8386039100 CUTTER 36VWiring Group-Main HarnessREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86238980 1 HARNESS, MAIN 2 86260400 1 WIRE AS

84 86039100 CUTTER 36VWiring Group-SchematicDECKWHTBLK8626121086261210INDICATES OPTIONAL ACCESSORY

8586039100 CUTTER 36VPART NO. DESCRIPTION SERIAL NO. FROM NOTES86001910 BREAKER, 30A 50VDC CIRCUIT86002000 BREAKER, 3 AMP 1681-090-30086006370 RELA

86Notes:86039100 CUTTER 36V

87OPTIONSOptions86039100 CUTTER 36V

8812345679101214138161014151112112821417119986039100 CUTTER 36VBrake

8986039100 CUTTER 36VREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86248370 2 PAD, BRAKE 2 86006220 3 PIN, ROLL 1/4 X 1.25 STL ZNPLT 3 86251

9OperationsTechnical SpecificationsSPECIAL NOTES:The sound pressure level at the operator's ear was measured to be 75 dBA. This was a nearfield,

90 86039100 CUTTER 36VEmergency Stop1

9186039100 CUTTER 36VREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86007180 1 SWITCH EMERGENCY STOP 2 86269300 1 WIRE, 16" RED/18 STRIP X

92 86039100 CUTTER 36VAccessory Pump4291018TO SOLENOID(EXISTING HOSE)TO COUPLING3454TO FILTER671314SOLUTIONRECOVERYBRACKET121148

9386039100 CUTTER 36VREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86006100 1 PUMP ASM, 36V ACCESSORY 2 86010650 4 WASHER, 10 X .562 X .032 FL

94Serial NumbersREF. NO.MODEL: SERIAL #1 10000943092 10000990233 10000996104 10001224515 10052400000083, 10052850000001, 1005288000007686039100 CUTTER

9586039100 CUTTER 36V