Windsor VOYDU1 Manuel d'utilisateur

Operating Instructions (ENG) Carpet Extractor Model: VOYDU 1

TECHNICAL SPECIFICATIONS - DELUXE 86294290 VOYAGER DUO 08/20/07 3-2 ITEM DIMENSION/CAPACITY Nominal Power 2002 W Rated Voltage 36 Volts DC Rated A

SPRAY JET VALVES - DELUXE 86292490 VOYAGER DUO 08/20/07 5-53 6511346211078101214139151053

SPRAY JET VALVES - DELUXE 86292490 VOYAGER DUO 08/20/07 5-54 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86270830 57023 2 NUT,

WHEEL AND DRIVE ASSEMBLY 86292490 VOYAGER DUO 08/20/07 5-55 141591181312107654321

WHEEL AND DRIVE ASSEMBLY 86292490 VOYAGER DUO 12/18/08 5-56 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276780 70728 2 SCR,

VACUUM SHOE 86292490 VOYAGER DUO 11/15/08 5-57 191817164376981312151412511210171820119

VACUUM SHOE 86292490 VOYAGER DUO 11/15/08 5-58REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86219150 39739 1 HOSE ASM, 1.5 BLK

VACUUM SHOE 86292490 VOYAGER DUO 11/15/08 5-59 141011121315891765432

VACUUM SHOE 86292490 VOYAGER DUO 11/15/08 5-60 * SEE SERIAL NUMBER PAGE NOTE: Two vacuum shoe assemblies per machine. REF PART NO. PRV NO. QTY DES

VACUUM - BASIC 86292490 VOYAGER DUO 11/15/08 5-61 1782025242322814161514171312910876543218202618212827112929319

VACUUM - BASIC 86292490 VOYAGER DUO 11/15/08 5-62REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276720 70718 6 SCR, 1/4-20 X 4

TECHNICAL SPECIFICATIONS 86292490 VOYAGER DUO 08/20/07 3-3 ITEM MEASURE Height 43 inches (1100 mm) Length 59 inches (1500 mm) Width 32 inch

VACUUM - DELUXE 86292490 VOYAGER DUO 11/15/08 5-63

VACUUM - DELUXE 86292490 VOYAGER DUO 11/15/08 5-64REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273810 70018 6 SCR, 1/4-20 X 1

WIRING - BATTERY 86292490 VOYAGER DUO 11/15/08 5-65 5181920 1A1B1113161514910876432AA1C12171121

WIRING-BATTERY 86292490 VOYAGER DUO 11/15/08 5-4 5-66 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1A 86228410 10023 3 BATTERY,

WIRING - CONTROL PANEL - BASIC 86292490 VOYAGER DUO 01/23/09 5-67 176121E-STOP20/REDINDICATES OPTIONAL EQUIPMENT1/YLW38/YLW33/PUR2126/RED27/RED28/RED

WIRING-CONTROL PANEL-BASIC 86292490 VOYAGER DUO 11/15/08 5-68 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.FROM NOTES: 1 86261210 29204 4 DIODE

WIRING-CONTROL PANEL-DELUXE 86292490 VOYAGER DUO 01/23/09 5-69

WIRING-CONTROL PANEL-DELUXE 86292490 VOYAGER DUO 11/15/08 5-70 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.FROM NOTES: 1 86261210 29204 4 DIOD

WIRING-MAIN HARNESS-BASIC 86292490 VOYAGER DUO 11/15/08 5-71

WIRING-MAIN HARNESS-DELUXE 86292490 VOYAGER DUO 01/23/09 5-72

HOW THIS MACHINE WORKS 86292490 VOYAGER DUO 08/20/07 3-4 The Machine is a battery powered, self-propelled Carpet Maintainer and Carpet Extractor inte

WIRING DIAGRAM – BASIC 86292490 VOYAGER DUO 01/23/09 5-73

WIRING DIAGRAM – DELUXE 86292490 VOYAGER DUO 01/23/09 5-74

HOSE DIAGRAM - BASIC 86292490 VOYAGER DUO 01/22/09 5-75 SOLUTION TANKBYPASS VALVEORIFICE RESTRICTORSOLUTIONPUMPSTRAINERFILTERACCESSORYPORTSPRAY IN IN

HOSE DIAGRAM – DELUXE 86292490 VOYAGER DUO 11/15/08 5-76

SUGGESTED SPARE PARTS 86292490 VOYAGER DUO 11/15/08 5-77 PART NO. PRV NO. DESCRIPTION SERIAL NO.FROM NOTES: 86002000 14717 BREAKER, 3 AMP 860

86292490 VOYAGER DUO 08/20/07 6-1 OPTIONS

BATTERY CART 86292490 VOYAGER DUO 11/14/07 6-2 12345278910111213141162202111863181715131LATCH LINKAGE ASEMBLBATTERY CARTLATCH ASEMBLYBATTERY CART1916

BATTERY CART 86292490 VOYAGER DUO 11/14/07 6-3 SREF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. NOTES: 1 86270830 57023 29 NUT, 5/16-18 HEX NYLOCK

BATTERY CART – LATCH AND LATCH LINKAGE 86292490 VOYAGER DUO 11/14/07 6-4 LATCH LINKAGELATCH101615141312111098765432117

BATTERY CART- LATCH AND LATCH LINKAGE 86292490 VOYAGER DUO 11/14/07 6-5 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86008860 80808

COMPONENTS 86292490 VOYAGER DUO 08/20/07 3-5 1. Control Panel-Drive/Scrub 2. Front Cover 3. Solution Tank 4. Recovery Tank 5. Solution F

BATTERY CART – TRAY 86292490 VOYAGER DUO 08/20/07 6-6 123456

BATTERY CART- TRAY 86292490 VOYAGER DUO 08/20/07 6-7 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86005810 57245 10 NUT, 1/4-20 H

BATTERY EXCHANGE OPTION 86292490 VOYAGER DUO 12/22/07 6-8 12610911873124512

BATTERY EXCHANGE OPTION 86292490 VOYAGER DUO 12/22/07 6-9 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276780 70728 8 SCR, 5/16

EMERGENCY STOP-OPTION 86292490 VOYAGER DUO 12/22/07 6-10 1

EMERGENCY STOP - OPTION 86292490 VOYAGER DUO 12/22/07 6-11 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86007180 72160 1 SWI

SERIAL NUMBERS 86292490 VOYAGER DUO 04/11/08 6-12 REF. NO. MODEL: SERIAL #: 1 VOYDU: 10086130000034 2 VOYXDU: 10086150000035 3 VOYDUX: 1008617000000

DRIVE CONTROLS 86292490 VOYAGER DUO 08/20/07 3-6 1. Key Switch 2. Reverse Switch 3. Throttle Switches 4. Speed Control Knob 5. Battery Disc

DRIVE CONTROLS 86292490 VOYAGER DUO 08/20/07 3-7 1. KEY SWITCH Controls the power for machine functions. To turn the machine power on, rotate key

SCRUB CONTROLS 86292490 VOYAGER DUO 08/20/07 3-8 123 1. Solution Pump Switch 3. Function Switch 2. Solution Pump Indicator

SCRUB CONTROLS 86292490 VOYAGER DUO 08/20/07 3-9 1. SOLUTION PUMP SWITCH Controls power to the spray pump. If the throttle is in neutral, or revers

SCRUB CONTROLS 86292490 VOYAGER DUO 08/20/07 3-10 SCRUB DECK ROTARY SWITCH (DELUXE) Raises and lowers the scrub deck, and turns the scrub brush moto

MACHINE OPERATION 86292490 VOYAGER DUO 08/20/07 3-11 PRE-RUN MACHINE INSPECTION Do a pre-run inspection to find possible problems that could cause po

MACHINE DATA LOG/OVERVIEW 86292490 VOYAGER DUO 08/20/07 2 OVERVIEW The Voyager Duo is a battery powered carp

MACHINE OPERATION 86292490 VOYAGER DUO 08/20/07 3-12 FILLING SOLUTION TANK FOR SAFETY: Before leaving or servicing machine; stop on level surface,

MACHINE OPERATION 86292490 VOYAGER DUO 08/20/07 3-13 TO BEGIN SCRUBBING When operating the machine around people, pay close attention for unexpected

MACHINE OPERATION 86292490 VOYAGER DUO 08/20/07 3-14 HOSESOLUTIONDRAIN EMPTYING AND CLEANING SOLUTION TANK 1. Park the machine next

NOTES: 86292490 VOYAGER DUO 08/20/07 3-15

MACHINE OPERATION 86292490 VOYAGER DUO 08/20/07 4-1 SERVICE SCHEDULE MAINTENANCE BEFORE EACH WORK PERIOD AFTER EACH WORK PERIOD 50 HRS 100 HRS 200 HR

MAINTENANCE-BATTERIES 86292490 VOYAGER DUO 08/20/07 4-2 1. Battery Connector 5. “Y” Tube 2. Battery Connector 6a. Recovery Hose - Basi

MAINTENANCE-BATTERIES 86292490 VOYAGER DUO 08/20/07 4-3 BATTERIES The batteries provide the power to operate the machine. The batteries require regu

MAINTENANCE-BATTERIES 86292490 VOYAGER DUO 08/20/07 4-4 CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the battery specific gravity.

MAINTENANCE-BATTERIES 86292490 VOYAGER DUO 08/20/07 4-5 6. Replace the battery caps, and leave them in place while charging. 7. Unplug the machine c

MAINTENANCE-SCRUB DECK 86292490 VOYAGER DUO 08/20/07 4-6 1243 1. Scrub Deck Lift Actuator 2. Scrub B

TABLE OF CONTENTS 86292490 VOYAGER DUO 11/15/08 3 Machine Data Log/Overview...2 Table Of Contents...

MAINTENANCE-SCRUB DECK 86292490 VOYAGER DUO 08/20/07 4-7 SCRUB HEAD The dual cylindrical scrub head is designed to scrub chemical into the carpet.

MAINTENANCE-SCRUB DECK 86292490 VOYAGER DUO 08/20/07 4-8 Do not use a pressure washer to clean around the brush motors. Use tap pressure only. TO RE

MAINTENANCE-SCRUB DECK 86292490 VOYAGER DUO 08/20/07 4-9 ACTUATOR SCRUB DECK REMOVAL/REPLACEMENT FOR SAFETY: Before leaving or servicing machine,

MAINTENANCE-CIRCUIT PROTECTION 86292490 VOYAGER DUO 08/20/07 4-1030 Amp. Protects the vacuum motor.30 Amp. Protects the vacuum motor.22 Amp. Protec

MAINTENANCE-SOLUTION STRAINER & PUMP - BASIC 86292490 VOYAGER DUO 08/20/07 4-11 1. Pump 2. Solution Strainer

MAINTENANCE-SOLUTION STRAINER & PUMP - BASIC 86292490 VOYAGER DUO 08/20/07 4-12 1. SOLUTION STRAINER The solution strainer is located on the fr

MAINTENANCE- SOLUTION STRAINER & PUMP - DELUXE 86292490 VOYAGER DUO 08/20/07 4-13 1. Pump 2. Solution Strainer 3. Solenoid Valves 4. Je

MAINTENANCE-SOLUTION STRAINER & PUMP - DELUXE 86292490 VOYAGER DUO 08/20/07 4-14 1. SOLUTION STRAINER The solution strainer is located under t

MAINTENANCE SOLUTION STRAINER & PUMP - DELUXE 86292490 VOYAGER DUO 08/20/07 4-15 5. A-B CHEMICAL PUMP & CHEMICAL PUMP 1. The chemical tank

NOTES: 86292490 VOYAGER DUO 08/20/07 4-16

HOW TO USE THIS MANUAL 86292490 VOYAGER DUO 08/20/07 1-1 This manual contains the following sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATION

MAINTENANCE-DRIVE ASSEMBLY 86292490 VOYAGER DUO 08/20/07 4-17 3212 1. Drive Assembly 2. Grease Points 3. Dri

MAINTENANCE- DRIVE ASSEMBLY 86292490 VOYAGER DUO 08/20/07 4-18 DRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean around

MAINTENANCE-VACUUM 86292490 VOYAGER DUO 08/20/07 4-19 1234562 1. Vacuum S

MAINTENANCE-VACUUM 86292490 VOYAGER DUO 11/15/08 4-20 VACUUM SHOES The dual offset vacuum shoes are designed to extract soiled solution from the ca

MAINTENANCE-VACUUM 86292490 VOYAGER DUO 08/20/07 4-21 TO REPAIR OR REPLACE VACUUM MOTOR(S) 1. Remove the front cover, drain the recovery tank and d

MAINTENANCE-TRANSPORTING 86292490 VOYAGER DUO 08/20/07 4-22 PUSHING MACHINE The machine may be pushed for short distances at speeds not to exceed

MACHINE-TROUBLESHOOTING 86292490 VOYAGER DUO 08/20/07 4-23 PROBLEM CAUSE SOLUTION Battery disconnected Check all battery cable connections Battery

86292490 VOYAGER DUO 08/20/07 PARTS LIST

BRUSH DECK 86292490 VOYAGER DUO 08/20/07 5-1

BRUSH DECK 86292490 VOYAGER DUO 08/20/07 5-2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.FROM NOTES: 1 86223780 70896 8 SCR, M4X8, SET, ISO402

86292490 VOYAGER DUO 08/20/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, i

BRUSH DECK ACTUATOR 86292490 VOYAGER DUO 08/20/07 5-3 8177513426

BRUSH DECK ACTUATOR 86292490 VOYAGER DUO 08/20/07 5-4 5-4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86008670 80606 2 COTTE

BRUSH DECK MOTOR 86292490 VOYAGER DUO 08/20/07 5-5

BRUSH DECK MOTOR 86292490 VOYAGER DUO 08/20/07 5-6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273750 70011 6 SCR, 1/4-20 X

BRUSH DECK MOUNTING 86292490 VOYAGER DUO 08/20/07 5-7 4462182656239

BRUSH DECK MOUNTING 86292490 VOYAGER DUO 08/20/07 5-8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86259420 87232 2 WASHER,THRUS

BRUSH DECK SHROUND 86292490 VOYAGER DUO 01/22/09 5-9 8765432119

BRUSH DECK SHROUD 86292490 VOYAGER DUO 08/20/07 5-10 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86161800 46-802531 1 LATCH, CON

BRUSH DECK LIFT 86292490 VOYAGER DUO 10/23/08 5-11 1215131711109863452116414718124195

BRUSH DECK LIFT 86292490 VOYAGER DUO 10/23/08 5-12 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86290700 - 4 SCR, 5/16-18 X 1.

HAZARD INTENSITY LEVEL 86292490 VOYAGER DUO 08/20/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: H

CONTROL HANDLE 86292490 VOYAGER DUO 08/20/07 5-13 492A2B13568710

CONTROL HANDLE 86292490 VOYAGER DUO 08/20/07 5-14 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86277050 70782 4 SCR, 5/16-18 X

CONTROL PANEL - LOWER - BASIC 86292490 VOYAGER DUO 12/08/07 5-15 11245691011121351617141538187

CONTROL PANEL - LOWER - BASIC 86292490 VOYAGER DUO 12/08/07 5-16REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86002010 14942 2

CONTROL PANEL – LOWER – DELUXE 86292490 VOYAGER DUO 08/20/07 5-17 41617181213561461587109111213

CONTROL PANEL - LOWER - DELUXE 86292490 VOYAGER DUO 10/02/07 5-18REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86002010 14942 2

CONTROL PANEL - UPPER - BASIC 86292490 VOYAGER DUO 08/20/07 5-19 65421017 983

CONTROL PANEL - UPPER - BASIC 86292490 VOYAGER DUO 08/20/07 5-20REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.FROM NOTES: 1 86006310 66335 1 POT

CONTROL PANEL – UPPER - DELUXE 86292490 VOYAGER DUO 12/08/07 5-21 11101 2 34 567 8951213

CONTROL PANEL - UPPER - DELUXE 86292490 VOYAGER DUO 12/03/07 5-22 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86006310 66335 1

SAFETY LABEL LOCATION 86292490 VOYAGER DUO 08/20/07 2-3 NOTE: These drawings indicate the location of safety labels on the machine. If at any time

CONTROL PANEL MOUNTING 86292490 VOYAGER DUO 08/20/07 5-23 4312

CONTROL PANEL MOUNTING 86292490 VOYAGER DUO 10/15/07 5-24 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276290 70626 7 SCR, #

COVER - FRONT 86292490 VOYAGER DUO 08/20/07 5-25 12345678

COVER - FRONT 86292490 VOYAGER DUO 08/20/07 5-26REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86271870 57290 4 NUT, 1/4-20 HEX

DECAL 86292490 VOYAGER DUO 08/20/07 5-27 1276354

DECAL 86292490 VOYAGER DUO 08/20/07 5-28 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86013290 - 1 LABEL, BASIC CONTROL 2 8

FRAME - LOWER 86292490 VOYAGER DUO 08/20/07 5-29 652134

FRAME - LOWER 86292490 VOYAGER DUO 08/20/07 5-30REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276780 70728 2 SCR, 5/16-18 X 3

FRAME - UPPER 86292490 VOYAGER DUO 08/20/07 5-31 1132634511

FRAME - UPPER 86292490 VOYAGER DUO 08/20/07 5-32 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276780 70728 4 SCR 5/16-18 X 3

NOTES: 86292490 VOYAGER DUO 08/20/07 2-4

RECOVERY TANK 86292490 VOYAGER DUO 12/12/08 5-33 919211012876432113141518171510231716-A--A-11102421192520

RECOVERY TANK 86292490 VOYAGER DUO 05/14/08 5-34REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86274220 70134 1 SCR, 6-32 X 5/8

RECOVERY TANK HANDLE - BASIC 86292490 VOYAGER DUO 08/20/07 5-35 43527 1211716613714159889610111819

RECOVERY TANK HANDLE - BASIC 86292490 VOYAGER DUO 08/20/07 5-36REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86217470 270800 1

RECOVERY TANK HANDLE - DELUXE 86292490 VOYAGER DUO 04/03/08 5-37

RECOVERY TANK HANDLE - DELUXE 86292490 VOYAGER DUO 04/03/08 5-38REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86224770 739989 1 SP

SOLUTION – CHEMICAL TANKS - DELUXE 86292490 VOYAGER DUO 08/20/07 5-39 1057611432113129814

SOLUTION – CHEMICAL TANKS - DELUXE 86292490 VOYAGER DUO 08/20/07 5-40REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86295330 - 1

SOLUTION PUMP 86292490 VOYAGER DUO 01/22/09 5-41 72426123567891011121314151617181920721222324252424242718201312111092528293031DELUXE PUMPBASIC PUMP252

SOLUTION PUMP 86292490 VOYAGER DUO 10/08/08 5-42REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86006580 70085 1 SCR, 1/4-20 X 1/2

TECHNICAL SPECIFICATIONS - BASIC 86292490 VOYAGER DUO 08/20/07 3-1 ITEM DIMENSION/CAPACITY Nominal Power 1855 W Rated Voltage 36 Volts DC Rated Amp

SOLUTION – CHEMICAL PUMP - DELUXE 86292490 VOYAGER DUO 10/20/07 5-43 12 1110357124689-A-131413-A--B--C--C--B-9171516

SOLUTION – CHEMICAL PUMP – DELUXE 86292490 VOYAGER DUO 10/20/07 5-44REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86010670 8702

SOLUTION – CHEMICAL VALVES - DELUXE 86292490 VOYAGER DUO 08/20/07 5-45 -A-1243685-A-121110987

SOLUTION - CHEMICAL VALVES - DELUXE 86292490 VOYAGER DUO 08/20/07 5-46REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273980 7006

SOLUTION TANK 86292490 VOYAGER DUO 04/11/08 5-47 2621242322181323192019171113111216251611273116151314131110987654332123193021262923271311312811DELUX

SOLUTION TANK 86292490 VOYAGER DUO 04/11/08 5-48 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86011820 - 1 GASKET, INLET CAP

SPRAY JETS 86292490 VOYAGER DUO 08/20/07 5-49 11514212111354-B-376-A--B--A-89108

SPRAY JETS 86292490 VOYAGER DUO 08/20/07 5-50 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86197640 40064 4 HOSEBARB, 1/8” FP

SPRAY JET VALVES - BASIC 86292490 VOYAGER DUO 08/20/07 5-51

SPRAY JETS VALVES - BASIC 86292490 VOYAGER DUO 08/20/07 5-52 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86270830 57023 2 NUT,