Windsor SCX364 Instructions d'exploitation

Naviguer en ligne ou télécharger Instructions d'exploitation pour Scrubber Windsor SCX364. Windsor SCX364 Operating instructions Manuel d'utilisatio

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Read these instructions before using the machine.
86037150-AV
09/15/14
Operating instructions (ENG)
MODELS: SCX364
10052410
IPX4
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1 2 3 4 5 6 ... 100 101

Résumé du contenu

Page 1 - MODELS: SCX364

Read these instructions before using the machine.86037150-AV09/15/14Operating instructions (ENG)MODELS: SCX364 100524

Page 2 - Warranty Registration

10OperationsHow The Machine WorksThe Saber Cutter is a battery powered, self-propelled, hard floor scrubber intended for commercial use. The applianc

Page 3

100Suggested Spare PartsPART NO. DESCRIPTIONSERIAL NO. FROMNOTES:86001910 BREAKER, 30A 50VDC 86230070 BREAKER, 20A THERMAL CIRCUIT 86002000 BREA

Page 4 - How To Use This Manual

101Serial NumbersREF. NO.MODEL: SERIAL #1 10001224112 10001224513 1005241000007686037150 SCX364

Page 5 - Important Safety Instructions

11OperationsComponents1. Control Panel2. Front Cover3. Recovery Tank4. Recovery Tank Drain Hose5. Scrub Head Fixed6. Solution Tank7. Solution Tank Cov

Page 6 - Hazard Intensity Level

12OperationsControls133687169517211541011121486037150 SCX364

Page 7 - Safety Label Location

13Operations1. Key Switch2. Emergency Shut Off Switch (Optional)3. Speed Control Knob4. Propel Control Lever5. Reverse Button6. Brush Switch7. Actuato

Page 8 - Technical Specifications

14Operations7. ACTUATOR SWITCH DECK UP-DOWNAdjusts the amount of brush pressure to the floor by raising or lowering the scrub deck. Use the brush pre

Page 9

15Operations13. BATTERY CHARGE LEVEL INDICATORIndicates the charge level of the batteries.The meter display is divided into 10 vertical bars. Bar ill

Page 10 - How The Machine Works

16OperationsMachine OperationPre-Run Machine InspectionDo a pre-run inspection to find possible problems that could cause poor performance or lost tim

Page 11 - Components

17OperationsNormal Scrubbing Plan the scrubbing pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficie

Page 12 - Controls

18OperationsDouble ScrubFor floors which are heavily soiled or have thick accu-mulations of floor finish may not clean sufficiently with one pass. In

Page 13

19MaintenanceService ScheduleMAINTENANCE DAILY WEEKLY MONTHLY 100HRS 200HRSCheck batteries after charging; add water if necessary*Check pad wear to pr

Page 14

2 86037150 SCX364Machine Data LabelOverviewThe Saber Cutter is a battery powered, self-propelled, hard floor scrubber intended for commercial use. Th

Page 15

20Maintenance1. Batteries2. Rear Squeegee3. Scrub Brushes4. Float Shut-Off5. Solution Strainer6. Brush Motor7. Traction Motor8. Circuit Breakers9. Scr

Page 16

21MaintenanceBatteriesThe batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak

Page 17 - Normal Scrubbing

22MaintenanceChecking Battery Specific GravityUse a hydrometer to check the battery specific gravity. Checking Gravitya. Hydrometerb. BatteryNOTE: Do

Page 18 - Recovery Tank

23Maintenance5. Replace the battery caps, and leave them in place while charging.6. Unplug the battery connector from the machine.FOR SAFETY: When cha

Page 19 - Service Schedule

24MaintenanceRear SqueegeeThe front squeegee blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining

Page 20

25MaintenanceTo Adjust Squeegee Pitch1. Choose a smooth, level surface. Turn "ON" the key switch. Lower the squeegee and drive forward at

Page 21 - Batteries

26MaintenanceScrub BrushesThere are four different types of brushes available to cover applications from cleaning heavily soiled floors to polishing.

Page 22 - To Charge the Batteries

27MaintenanceSolution StrainerThe solution strainer is located in front of the left front wheel. The solution strainer protects the solenoid valve fro

Page 23 - Battery Connections

28MaintenanceTraction MotorDo not use a pressure washer to clean around the motors. Use tap pressure only.Traction Motor Carbon Brush ReplacementFOR S

Page 24 - SQUEEGEE DEFLECTION

29MaintenanceVacuum Motor(Refer to the Vacuum Group in the parts section of manual)Do not use a pressure washer to clean around the vacuum motors. Use

Page 25

3Table of ContentsMachine Data Label. . . . . . . . . . . . . . . . . . . . . . . . . .2Overview. . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 26

30MaintenanceActuator Scrub Deck Up-Down Removal/ReplacementFOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine

Page 27 - Changing Brush Motors

31MaintenanceFront Side SqueegeeThe front blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vac

Page 28

32MaintenanceTo Adjust Front Side Squeegee Deflection1. Choose a smooth, level surface. Lower the front squeegee and deck and drive forward at least

Page 29 - Changing Vacuum Motor

33MaintenanceAxle - Recommended Greasing1-2 strokes of Mobiltemp®78 or compatible clay-based or calcium-based grease.86037150 SCX364

Page 30

34MaintenanceMachine TroubleshootingPROBLEM CAUSE SOLUTIONPoor or no water pick-up on either squeegeeSqueegee out of adjustment Adjust squeegee Debri

Page 31

35MaintenancePROBLEM CAUSE SOLUTIONLittle or no solution flow to the floor Solution tank empty Fill solution tank Solution flow turned off or set too

Page 32

36Notes:86037150 SCX364

Page 33 - Axle - Recommended Greasing

37PARTSParts86037150 SCX364

Page 34 - Machine Troubleshooting

38Control Handle912346875101186037150 SCX364

Page 35

3986037150 SCX364Control HandleREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86238730 1 HANDLE, LEFT 2 86257230 2 SWITCH SPST MOM NO W/LEVER

Page 36 - 86037150 SCX364

4How To Use This ManualThis manual contains the following sections:• How to Use This Manual•Safety• Operations• Maintenance•Parts ListThe HOW TO USE T

Page 37

40Cover (Front) & Tank Mount56123486037150 SCX364

Page 38 - Control Handle

4186037150 SCX364Cover (Front) & Tank MountREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86069500 1 BRKT, REC TO SOL BACK 2 86010670 5 WASH

Page 39

42Cover (Top) & Tank Mount8571235363911431086037150 SCX364

Page 40

4386037150 SCX364Cover (Top) & Tank MountREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86062540 27926 1 COVER, TOP, 24V, GRY 2 8627

Page 41

44Decal123567486037150 SCX364

Page 42 - Cover (Top) & Tank Mount

4586037150 SCX364DecalREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86243560 1 LABEL, CUTTER RIGHT2 86243880 1 LABEL, ELEC. PANEL, SQZ. PLAY3 8624

Page 43

46Electrical Panel151416DETAIL 'A'173412345678911101213353632431922923213227374029383931252628243041331820DETAIL 'A'42244445474849

Page 44

4786037150 SCX364Electrical PanelREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86276290 7 SCREW, 10 X .75 PHPNHMS BLK ZNPLT 2 86294250 7 WASHER

Page 45

48Lift Handle541739821686037150 SCX364

Page 46 - Electrical Panel

4986037150 SCX364Lift HandleREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86010670 5 WASHER 5/16 FLAT SS 2 86271840 1 NUT 5/16-18 HEX NYLOCK TH

Page 47

5SafetyImportant Safety InstructionsWhen using an battery powered appliance, basic precautionmust always be followed, including the following:READ ALL

Page 48 - Lift Handle

50Lift Handle Linkage49161532761011812136141586037150 SCX364

Page 49

5186037150 SCX364Lift Handle LinkageREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86276920 70755 2 SCREW, 3/8-16 X 1 HHCS SS NP 2 86238

Page 50 - Lift Handle Linkage

52Recovery Tank86037150 SCX36411921711181217161527789282223206534224251111112711131428122610

Page 51

5386037150 SCX364Recovery TankREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86274220 1 SCREW, 6-32 X .625 PHPNHMS SS 2 86003340 1 DOME, 13 X 11

Page 52

54Scrub Brush/Pad Driver86037150 SCX36416948572B2A2C35756948

Page 53

5586037150 SCX364Scrub Brush/Pad DriverREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86000170 2 PAD DRIVER, 12" SD 2A 86000180 2 BRUSH 12&

Page 54 - Scrub Brush/Pad Driver

56Scrub Deck Motors1234567810911AA TORQUE TO 84.0 IN/LBS86037150 SCX364

Page 55

5786037150 SCX364Scrub Deck MotorsREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86361810 2 MOTOR ASM, 36VDC 300RPM GEAR *(3) - 86216170 - BRUSH

Page 56 - A TORQUE TO 84.0 IN/LBS

58Scrubdeck Right Frame102AA TORQUE TO 84.0 IN/LBS132459811121324237622202118191617141525262686037150 SCX364

Page 57 - Scrub Deck Motors

5986037150 SCX364Scrubdeck Right FrameREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86361810 1 MOTOR ASM, 36VDC 300RPM GEAR *(3) 2 86065050 2 SP

Page 58 - Scrubdeck Right Frame

6SafetyThe following symbols are used throughout this guide as indicated in their descriptions: Hazard Intensity LevelThere are three levels of hazard

Page 59

60Scrubdeck Left Frame2421318171615759810111213363120119191486037150 SCX364

Page 60 - Scrubdeck Left Frame

6186037150 SCX364Scrubdeck Left FrameREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86008670 2 COTTER 3/8" RING 2 86070290 1 BRKT, ACTUATOR

Page 61

62Scrubdeck1234567886037150 SCX364

Page 62 - Scrubdeck

6386037150 SCX364ScrubdeckREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86070360 1 BRKT, SQZ PLAY SLIDER 2 86228900 4 BUSHING, .252 X .503 X .7

Page 63

64Scrubdeck Linkage 110987654113211286037150 SCX364

Page 64 - Scrubdeck Linkage 1

6586037150 SCX364Scrubdeck Linkage 1REF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86076170 1 GUIDE, SQZ PLAY DECK, RR 2 86070280 1 BRKT, DECK L

Page 65

66Scrubdeck Linkage 28121065273491186037150 SCX364

Page 66 - Scrubdeck Linkage 2

6786037150 SCX364Scrubdeck Linkage 2REF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86226830 1 SPRING EXT .68D X3.00L X.098W 2 86007020 4 SCREW,

Page 67

68Scrubdeck Lift71498152561011124161771431386037150 SCX364

Page 68 - Scrubdeck Lift

6986037150 SCX364Scrubdeck LiftREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86276920 2 SCREW, 3/8-16 X 1 HHCS SS NP 2 86276430 4 SCREW,

Page 69

7SafetySafety Label LocationNOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible,

Page 70 - Solution 1

70Solution 186037150 SCX36453214678913101211HOSE FROM FILTER ASM.1314

Page 71

7186037150 SCX364Solution 1REF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86273950 1 SCR, 6-32 X 1/2 PPHMS SS 2 86234790 1 COVER, CLP SOLUTION

Page 72 - Solution 2

72Solution 27TO SOLUTIONTANK97136542886037150 SCX364

Page 73

7386037150 SCX364Solution 2REF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86282190 1 HOSE, 1/2ID WIRE BOUND X 13" 2 86233150 3 CLAMP, 3/8 HOS

Page 74 - Solution Hose Asm

74Solution Hose Asm1031247986586037150 SCX364

Page 75

7586037150 SCX364Solution Hose AsmREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86282220 1 HOSE, 1/4ID NYLOBRD X 19" 2 86200280 3

Page 76 - Squeegee - Front Side

76Squeegee - Front Side101234678951186037150 SCX364

Page 77

7786037150 SCX364Squeegee - Front SideREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86010670 1 WASHER 5/16 FLAT SS 2 86011020 1 WHEEL 3

Page 78 - Squeegee-Rear

78Squeegee-Rear37343653431323335726293013153823451098722181920212423111225262728117141686037150 SCX364

Page 79

7986037150 SCX364Squeegee-RearREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86009200 2 KNOB, 3/8-16 4 PRONG ALUM 2 86010680 6 WASHER, 3/8 FLT N

Page 80 - Squeegee Lift Linkage (Lower)

8OperationsTechnical SpecificationsITEM DIMENSION/CAPACITYNominal power 1440 WattsRated Voltage 24VDCRated Amperage 60 AmpsBatteries 4 X 6 Volt 250-3

Page 81

80Squeegee Lift Linkage (Lower)86037150 SCX36412345671810111516192014131218179

Page 82 - Front Squeegee Linkage

8186037150 SCX364Squeegee Lift Linkage (Lower)REF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86008670 2 COTTER, 3/8" RING 2 86069450 1 BRKT

Page 83

82Front Squeegee Linkage86037150 SCX364172345639831011151214131617

Page 84

8386037150 SCX364Front Squeegee LinkageREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86070250 1 BRKT, SIDE SQG PIVOT 2 86276780 2 SCREW, 5/16-1

Page 85

84Vacuum14137123136541215101182123186037150 SCX364

Page 86 - Wheels And Frame

8586037150 SCX364VacuumREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86278910 7 WASHER, 3/8 X .875 X .05 FLT SS 2 86005630 5 NUT, 3/8-16 HEXTHI

Page 87

86Wheels And Frame1234567810129ABCDE1186037150 SCX364

Page 88 - Wiring-Battery

8786037150 SCX364Wheels And FrameREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86006560 4 SCREW, 5/16-18 X 1 HHCS SS NP 2 86075870 1 FRAME, MAI

Page 89

88Wiring-Battery12345967811110121386037150 SCX364

Page 90 - Wiring-Control Panel

8986037150 SCX364Wiring-BatteryREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86010120 2 CONNECTOR 175 DCA RED W/O TERMS 2 86271870 2 NUT, 1/4-2

Page 91

9Operations SPECIAL NOTES:The sound pressure level at the operator's ear was measured to be 68 dBA. This was a nearfield, broad-band measurement

Page 92 - Wiring-Main Harness

90Wiring-Control Panel86037150 SCX364E-STOP58 RED10 RED56 REDCONTROLLERNEGATIVEBATTERYCABLEPOSITIVECABLEBATTERY48 BLK1/3513 REDMAIN3A8 BLU28 WHT7 RED2

Page 93

9186037150 SCX364Wiring-Control PanelREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86239040 1 HARNESS, PANEL CUTTER 36" 2 86238990 1 HARNESS

Page 94 - Wiring-Schematic

92Wiring-Main HarnessLEFTBRUSHMOTORRIGHTBRUSHMOTOR76 RED77 BLK74 RED75 BLK5 BRN6 BLKACTUATOR69 RED68 GRN/YLWSOLENOIDVACMOTOR72 RED73 BLKPROPELMOTOR78

Page 95 - 9586037150 SCX364

9386037150 SCX364Wiring-Main HarnessREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86239030 1 HARNESS, MAIN CUTTER 36" 2 86238980 1 HARNESS,

Page 96

94Wiring-Schematic86037150 SCX364INDICATES OPTIONAL ACCESSORYDECK86003410WHTBLK86261210DECKSWITCHSWITCHWHTBLK86261210

Page 97 - SERIAL NO

9586037150 SCX364OptionsOPTIONS

Page 98

96Brake12345679101381014121128214179915161111121486037150 SCX364

Page 99 - 9986037150 SCX364

9786037150 SCX364BrakeREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86248370 2 PAD, BRAKE 2 86006220 3 PIN, ROLL 1/4 X 1.25L 3 86252070 1 RO

Page 100 - Suggested Spare Parts

98Emergency Stop186037150 SCX364

Page 101 - Serial Numbers

9986037150 SCX364Emergency StopREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86007180 1 SWITCH EMERGENCY STOP 2 86269300 1 WIRE, 16" RED/18

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